For glass, ceramics and breakables the goal is that the item never touches the box wall or another item. Double-boxing is the standard.
Standard steps
- Wrap each itemAt least two bubble layers per piece, secured.
- Inner boxPlace in an inner box/container and fill all gaps; nothing moves inside.
- Pad the outer box~5cm of cushioning across the bottom.
- Centre itPut the inner box dead centre with ~5cm on every side; fill with foam/padding.
- Top cushionLeave ~5cm on top before sealing.
- ReinforceUse the cross method for heavy items; add edge protectors.
- Fragile marksApply fragile/this-way-up labels, then weigh and label.
Box & fill
- Use a sturdy outer box, larger rather than smaller, with six-sided cushioning;
- Prefer bubble, moulded foam and EPE;
- Separate multiple fragile items so they never touch.
Don’ts
- Glass directly against the box wall;
- Empty cavities or rattling when shaken;
- A soft box or single-layer wrap for long transit.
Never skip the shake test
After sealing, shake near your ear. Any clink or movement means repack — far cheaper than a claim.
Price & estimate note
Equipment prices are indicative Australian retail bands in AUD for 2026. They vary by brand, retailer, promotion and over time, and exclude GST, freight and installation; the invoice at purchase prevails. “Seconds saved” are ranges from published warehouse-operations material — estimates, not guarantees. Time your own process with a stopwatch first. See Sources & method.
See void fill and sealing in tape guns & sealers.